Brick

brick and tile, structural clay products, manufactured as standard units, used in building construction.

The brick, first produced in a sun-dried form at least 6,000 years ago and the forerunner of a wide range of structural clay products used today, is a small building unit in the form of a rectangular block, formed from clay or shale or mixtures and burned (fired) in a kiln, or oven, to produce strength, hardness, and heat resistance. The original concept of ancient brickmakers was that the unit should not be larger than what one man could easily handle; today, brick size varies from country to country, and every nation’s brickmaking industry produces a range of sizes that may run into the hundreds. The majority of bricks for most construction purposes have dimensions of approximately 5.5 × 9.5 × 20 centimetres (2¹/₄ × 3³/₄ × 8 inches).

Structural clay tile, also called terra-cotta, is a larger building unit, containing many hollow spaces (cells), and is used mainly as backup for brick facing or for plastered partitions.

Structural clay-facing tile is often glazed for use as an exposed finish. Wall and floor tile is a thin material of fireclay with a natural or glazed finish. Quarry tile is a dense pressed fireclay product for floors, patios, and industrial installations in which great resistance to abrasion or acids is required.

Fireclay brick is used in incinerators, boilers, industrial and home furnaces, and fireplaces. Sewer pipe is fired and glazed for use in sewage-disposal systems, industrial waste systems, and general drainage. Drain tile is porous, round, and sometimes perforated and is used mainly for agricultural drainage. Roofing tile is made in the form of half-round (Spanish tile) and various flat tiles made to resemble slate or cedar shakes; it is used extensively in the Mediterranean countries.

There are also many products made from cement and aggregates that substitute for, and generally perform the same functions as, the structural clay products listed above. These nonclay brick and tile products are described briefly at the end of the article. The main subject of this article, however, is the brick and tile produced from fireclay.

Fireclay brick and tile are two of the most important products within the field of industrial ceramics. For background information on the nature of ceramic materials, see the articles presented in Industrial Ceramics: Outline of Coverage, particularly the articles on traditional ceramics. For lengthy treatment of the principal application of fireclay brick and tile, see the article building construction.