Offset Printing

offset printing, also called offset lithography, or litho-offset, in commercial printing, widely used printing technique in which the inked image on a printing plate is printed on a rubber cylinder and then transferred (i.e., offset) to paper or other material. The rubber cylinder gives great flexibility, permitting printing on wood, cloth, metal, leather, and rough paper. An American printer, Ira W. Rubel, of Nutley, N.J., accidentally discovered the process in 1904 and soon built a press to exploit it.

In offset printing the matter to be printed is neither raised above the surface of the printing plate (as in letterpress) nor sunk below it (as in intaglio, or gravure, printing). Instead, it is flush with the surface of the plate; thus offset is classified as a planographic method of printing.

Offset printing, as a development of lithography (q.v.), is based on the principle that water and grease do not mix, so that a greasy ink can be deposited on grease-treated printing areas of the plate, while nonprinting areas, which hold water, reject the ink. The offset plate is usually of zinc or aluminum or a combination of metals, with the surface treated to render it porous and then coated with a photosensitive material. Exposure to an image hardens the coating on printing areas; the coating on nonprinting areas is washed away, leaving wetted metal that will reject ink.

Modern offset printing is done on a press composed basically of three rotating cylinders: a plate cylinder, to which the metal plate is fastened; a blanket cylinder covered by a sheet of rubber; and an impression cylinder that presses the paper into contact with the blanket cylinder. The plate cylinder first comes in contact with a series of moistening rollers that deposit moisture in the granulations of the metal. A series of inking rollers then pass over the plate, and the ink is rejected by the water-holding areas and accepted by the greasy image. The inked image is transferred to the rubber blanket and is then offset to the paper travelling around the impression cylinder.